Product Description
I. Equipment Overview
This Threaded Rod CNC Whirling Milling Machine is an advanced manufacturing equipment specifically designed for high-precision machining. It is widely used in various industries such as lifting, woodworking, automotive manufacturing, valve manufacturing, textile machinery, mining machinery, and oil drilling. The machine can efficiently and accurately process the threaded parts of various components, meeting diverse production needs and providing users with high-quality machining solutions.
II. Main Functions and Machining Scope
- Machining Type: Capable of processing single-start, double-start, and multi-start threaded rods to meet the requirements for different numbers of thread starts in various application scenarios.
- Thread Range: Suitable for machining threaded rod sections with a pitch of ≤12 mm, covering most common threaded rod specifications to ensure machining accuracy and efficiency.
- Diameter and Length Range: Supports a maximum machining diameter of ≤100 mm and a workpiece length limit of ≤1700 mm, meeting the machining requirements for different diameters and lengths, and applicable to the processing of threaded rods of various sizes.
III. Technical Features
- High-Precision Machining Capability: The machine is equipped with a high-precision CNC system and ball screw transmission device, providing high-precision positioning and machining capabilities. It can achieve micron-level positioning accuracy and repeat positioning accuracy, control complex helical machining trajectories, and ensure thread pitch accuracy and surface quality.
- High-Efficiency Cutting Capability: The machine features a multi-station combination tool disk, high-performance spindle, and feed system, offering strong cutting power and rapid feed speed. This significantly improves the machining efficiency of threaded rods and shortens production cycles.
IV. Structure and Configuration
- Bed and Base: The bed and base are made of high-strength cast iron, providing excellent rigidity and stability. They can withstand heavy loads and vibrations during the machining process, ensuring the long-term stable operation of the machine.
- Spindle System: The spindle is driven by high-precision spindle bearings and a servo motor, featuring both speed and position modes to meet the requirements for spindle speed and accuracy during machining.
- Feed System: The X and Z-axis feeds use high-precision ball screws and guide rails, equipped with advanced servo motor drive systems to achieve rapid and precise feed movements, ensuring machining accuracy and efficiency.
- Tool Disk and Cutting Tools: The machine is equipped with a multi-station combination tool disk and carbide cutting tools, capable of meeting various thread machining requirements and achieving one-pass thread machining.
- Cooling and Lubrication System: The machine features a comprehensive cooling and lubrication system that effectively reduces cutting temperatures during machining, minimizes tool wear, and lubricates key machine components to extend equipment life.
V. Operation and Maintenance
- Operation Interface: The machine's user interface is user-friendly, featuring an intuitive CNC panel that is easy to operate. It also offers a wide range of operational functions and parameter settings to meet the machining needs of different users.
- Safety Protection: The machine is equipped with comprehensive safety protection devices, such as emergency stop buttons, safety doors, and protective covers, ensuring the personal safety of operators and the safe operation of the equipment.
- Maintenance and Care: The machine's structure is designed for easy daily maintenance and care. Key components are modular, facilitating quick replacement and repair. Additionally, detailed maintenance manuals and after-sales service support are provided to ensure the long-term stable operation of the equipment.
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